ISOALKY™ process is the first new liquid alkylation in 75 years
DES PLAINES, Ill., Dec. 12, 2017 – Honeywell (NYSE: HON) today announced that its Honeywell UOP business and Chevron U.S.A. Inc., a subsidiary of Chevron Corp. (NYSE: CVX), received the 2017 Platts Breakthrough Solution of the Year award in recognition for the development of the ISOALKY™ process, the first new liquid alkylation technology to be introduced in 75 years. The technology, initially developed by Chevron, uses an ionic liquid catalyst to produce high-octane motor fuels.
Chevron licensed the ISOALKY technology to Honeywell UOP, which offers the technology as an alternative to traditional technologies that use hydrofluoric or sulfuric acids as a liquid alkylation catalyst.
“We’re very proud to share this honor with Chevron because the ISOALKY technology is a revolutionary new way for refiners to produce alkylate to improve the quality of their gasoline pool,” said Jim Rekoske, VP and chief technology officer for Honeywell UOP. “The ionic liquids technology is economically compelling, and far easier to handle than conventional liquid acid technologies, while delivering the same yields and high levels of octane.”
Chevron proved the ISOALKY technology over a five-year period in a demonstration unit at its Salt Lake City refinery. Earlier this year, the company broke ground on a retrofit project to convert its hydrofluoric acid (HF) alkylation unit at that refinery to ISOALKY technology. The completed ISOALKY unit will be operational in 2020, at which time the refinery’s HF equipment and its inventory of hydrofluoric acid will be removed.
ISOALKY technology uses a non-aqueous liquid salt — or ionic liquid — at temperatures below 100ºC to convert a stream from a fluid catalytic cracker into a high-octane blending component that produces a cleaner-burning gasoline product. The process can be used in new refineries and, under most circumstances, in existing facilities undergoing capital expansion.
The ionic liquid has strong acid properties, enabling it to perform catalysis, but without the volatility of conventional acids. It can produce alkylate from a wider range of feedstocks than conventional acid technologies while using a lower volume of catalyst. The ionic liquid catalyst has a very low vapor pressure and can be regenerated on-site, giving it a favorable environmental footprint compared to other technologies.
Currently, more than half of the world’s approximately 700 refineries have alkylation units that use hydrofluoric or sulfuric acid. Both of these technologies were first developed by or in concert with UOP, and introduced between 1938 and 1942.
Honeywell UOP (www.uop.com) is a leading international supplier and licensor of process technology, catalysts, adsorbents, equipment, and consulting services to the petroleum refining, petrochemical, and gas processing industries. Honeywell UOP is part of Honeywell’s Performance Materials and Technologies strategic business group, which also includes Honeywell Process Solutions (www.honeywellprocess.com), a pioneer in automation control, instrumentation and services for the oil and gas, refining, petrochemical, chemical and other industries.
Honeywell (www.honeywell.com) is a Fortune 100 software-industrial company that delivers industry specific solutions that include aerospace and automotive products and services; control technologies for buildings, homes, and industry; and performance materials globally. Our technologies help everything from aircraft, cars, homes and buildings, manufacturing plants, supply chains, and workers become more connected to make our world smarter, safer, and more sustainable. For more news and information on Honeywell, please visit www.honeywell.com/newsroom.
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